GRP composites v/s traditional materials like Steel, Aluminium and Wood Timber
COMPARISON BASIS |
GRP COMPOSITES | STEEL | ALUMINIUM | TIMBER |
---|---|---|---|---|
Corrosion Resistance |
Excellent corrosion and chemical resistanceHigly suitable for sea water or chemical environments. | Low corrosion resistanceIt oxidises fast in normal environmental . | Low corrosion resistance Corrodes when exposed to Aluminium oxide if not galvanised. Requires anodizing or other coatings. | Low corrosion resistance It can distort, rot and deteriorate from exposure to moist conditions and chemicals. Requires coating or preservatives. |
Weight | Light weight Upto 80% lighter than steel and approx 30% lighter than Aluminium. | Extremely Heavy Handling requires heavy lifting gear with high safety precautions. | Lightweight About 1/3 the weight of copper or steel | Dependent on size. |
Slip Resistance for Flooring |
Very high slip resistance Our integral grit finish ensures non slip,safe usage of a walking surface, even in wet or oily conditions. | Little or about no slip resistance Poses major health and safety risks for users. | Little or about no slip resistance Poses major health and safety risks for users. | Little or about no slip resistance Poses major health and safety risks for users. |
Conductivity | Non-Conductive. No earthing required | Conducts Electricity Earthing required | Conducts Electricity Earthing required | Conducts Electricity Earthing required |
Strength | High Strength-to-Weight Ratio Stronger than metalic products on a weight to weight basis. | High Strength But heavy in weight necessary to achieve its high strength properties. | Low strength Resilience is weak compared to other materials. | Dependant on Size Product sizes need to be very large to achieve reasonable strength properties. |
Impact Resistance | High Impact Resistance No permanent deformity under impact | Medium to Low Impact Resistance There can be permanent deformity under impact. | Low Impact Resistance Easily deforms under impact. | Medium Impact Resistance There can be permanent deformity under impact. |
Fabrication | Easy to FabricateJust simple carpenter tools with carbon or diamond tip blades required. Light weight makes it easier to errect and install | Complicated to fabricateNeeds welding and cutting torches.Special handling equipment is required to erect and install heavier material. | Complicated to fabricateRequires welding, brazing, soldering or mechanical joining work to errect and install. | Easy to fabricateCan be done with regular tools like saws and carpenter jigsaws. |
Maintenance | Maintenance freefree over a design life of 40-50 years. | Continuous maintenance required due to damage, rust, repainting and repair. Negative cost impact. | Continuous maintenance requireddue to decay, rot, re-painting or insect attack. Negative cost impact. | |
Cost | Lower cost, higher savings Nominal installation and maintenance expenditure over time . Lower lifecyle costs | Low Cost, High Maintenance Material cost is low, but regular maintainence increases expenditure. Higher lifecyle cost | Low Cost, High Maintenance Material cost is low, but regular maintainence increases expenditure. Higher lifecyle cost | Low Cost, High Maintenance Material cost is low, but regular maintainence increases expenditure. Higher lifecyle cost |
Ergonomic | Good Ergonomic Properties Easy way of handling of GRP provides comfort to workers. Productivity is high. | No Ergonomic PropertiesDifficut to handle, no comfort underfoot. | No Ergonomic Properties N/A | Good Ergonomic Properties Provides comfort underfoot |
EMI/RFI Transparency | Transparent to EMI/RFI transmissions | It interferes with EMI/RFI transmissions | It interferes with EMI/RFI transmissions | Transparent to EMI/RFI transmissions |
Aesthetics | Required colour pigments added to ResinThe composite colour will be throughout the part. No maintenance required. | Painted or dyed for colour Repainting may be required to maintain the colour and to block corrosion. | Painted or dyed for colour Repainting may be required to maintain the colour and to block corrosion. | Primed and Painted for Colour Repainting may be required to maintain the colour and to block corrosion. |